Untapped waste heat

All power plants produce waste heat from their power generation equipment. The equipment is typically cooled with water or air and the heat is pumped out of the facility. More than 50% of energy in the world is wasted as this heat, with a majority at relatively low temperature in the range of 70-120°C.

 

Climeon has focused on taking that low temperature waste heat and turning it into clean electricity. By utilizing the Climeon Heat Power system, the cost for cooling is decreased and additional clean energy is generated. This results in less fuel consumption and COemissions.

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Large potential savings

In the production of energy, auxiliary power plant equipment can consume 3 to 4% of the produced energy. This energy is consumed at market price which, for a typical 120 MW power plant, could equal a cost of 2,5 M€ per year.

By reusing waste heat, the total amount of produced electricity would be sufficient to cover all auxiliary consumption, resulting in substantial savings.

Environment

Increase genset efficiency by lowering fuel cost and reducing the amount of CO₂ emitted

Short payback time

High ROI and low payback time is enabled by the world’s most efficient low temperature system

Easy integration

Plug and play design allows for fast and easy integration with plants' existing systems with limited disruption.

Climeon - WWF Climate Solver

Every year the World Wildlife fund, WWF, announces Climate Solvers  in order to encourage and recognize climate innovations. Climeon was chosen as a Climate Solver due to its Heat Power technology that can dramatically reduce the CO2 emissions and increase the energy efficiency around the globe. Climeon's technology could save over 21.6 million tons of CO2 emissions annually.

The Heat Power process

The process is simple.

The Climeon Heat Power system utilizes the temperature difference between hot and cold water (or the heat exchange of gas or steam with hot water) to generate clean electricity. This results in less carbon emissions, improved efficiency and overall reduced environmental impact of the power plant.

Efficient, economical, profitable

The Climeon system combines high efficiency conversion of heat to electricity with a low cost, providing significant savings in fuel and electricity costs.

The proprietary technology operates at a lower pressure than traditional heat power solutions utilizing an Organic Rankine Cycle, ORC. The decrease in pressure allows our units to be smaller while still having double the efficiency of traditional ORC.

Climeon's ability to utilize low temperatures (70-120°C) with 50% higher efficiencies than other solutions makes it the global leader of low temp heat conversion technology.

How significant are the emissions reduction from a Climeon system in a steel plant?

Cars
Equals the same as amount of CO2 reduction as taking 6,000 cars off the road
Metric tons CO2
Saved by utilizing the Climeon system on a 120 MW power plant
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Flexible and scalable design

The system's low pressure levels allow for a compact and modular design, making it easily scalable from a single 150kW module, to 50 modules resulting in 7.5MW. The modular design ensures optimal efficiency, even at partial load. Modules are automatically powered on, or off, to match thermal power, whenever there are fluctuations in the heat source. Modules can be installed indoors or outdoors. The Climeon system can be connected to any heat source, and comes as a complete product. It consists of only three moving parts per module: a turbine and two pumps.

Climeon Live

The Climeon control system, Climeon Live, is a state of the art, customizable PLC. Each Climeon module is outfitted with multiple sensors.  Climeon takes this data and optimizes performance in real time, to ensure maximum energy generation. Climeon Live identifies potential faults before they arise, minimizing the risk of unplanned downtime. Climeon Live's API can also be integrated into external control systems, offering a valuable PR-message with emission-savings and clean electricity production output. Climeon live can also store data directly to the cloud for reverence and allow for remote control and monitoring.

Download our Technical Product Sheet for detailed specifications.

Integration

For everything you need to know about integrating the Climeon Heat Power system, watch the video below.

The video covers the following:
1. Production, 0:05
2. Climeon Heat Power system, 0:36
3. Versions of Climeon, 1:48
4. Testing and delivery, 2:31
5. Selecting installation sites, 3:09
6. Connection and cleaning, 3:54
7. Master control and electrical cabinet, 6:02
8. Outline on integration project, 7:09
9. Climeon Live, 7:42